Typical Etching+ Laser Cutting Solution Analysis
Part Name
Quality Requirements
Solution Analysis
Why Choose Etching+Laser Cutting Solution
✳Smooth channel surface, cutout edge should be straight, no scratches.
✳Material Titanium alloy TA2 thickness=2mm.
✳Channel depth=1.0mm, channel width=1.5mm, Channel gap space=1.0mm.
✳Tolerance +/-0.1.
✳Solution A: CNC, channel surface no good, flatness no good, can‘t process channel width=1.5mm, Channel gap space=1.0mm.
✳Solution B: Stamping process, cant accomplish the channel depth=1.0mm, flatness no good.
✳Solution C: Etching+Laser Cutting
✳ Etching can make very dense micro channels.
✳ Etching can get a smooth half cut surface.
✳ Titanium etching is very slow, especially when the material is thick, cutting edge no good, and cant control the tolerance +/-0.1mm.
✳ Laser cutting can get precision outer dimension.
✳ Laser cutting can have good edge.
✳ Conclusion: Use etching to treat the micro channel, and laser cutting to cut the shape.
Titanium Channel Plate
Etching+Laser Cutting Solution Advantages
1. Dense Channels
2. Good Flatness
3. Exquisite Micro Channels
4. Smooth Half Cut Surface
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Part Name |
Quality Requirements |
Solution Analysis |
Why Choose Etching+Laser Cutting Solution |
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✳Smooth channel surface, cutout edge should be straight, no scratches. ✳Material Titanium alloy TA2 thickness=2mm. ✳Channel depth=1.0mm, channel width=1.5mm, Channel gap space=1.0mm. ✳Tolerance +/-0.1. |
✳Solution A: CNC, channel surface no good, flatness no good, can‘t process channel width=1.5mm, Channel gap space=1.0mm. ✳Solution B: Stamping process, cant accomplish the channel depth=1.0mm, flatness no good. ✳Solution C: Etching+Laser Cutting |
✳ Etching can make very dense micro channels. ✳ Etching can get a smooth half cut surface. ✳ Titanium etching is very slow, especially when the material is thick, cutting edge no good, and cant control the tolerance +/-0.1mm. ✳ Laser cutting can get precision outer dimension. ✳ Laser cutting can have good edge. ✳ Conclusion: Use etching to treat the micro channel, and laser cutting to cut the shape.
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Titanium Channel Plate |
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Etching+Laser Cutting Solution Advantages |
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1. Dense Channels |
2. Good Flatness |
3. Exquisite Micro Channels |
4. Smooth Half Cut Surface |
What is Laser Cutting?
Laser cutting refers to the use of high-power density laser beam to irradiate the material to be cut, so that the material is quickly heated to vaporization temperature, and evaporates to form holes. As the beam moves on the material, the holes continuously form narrow slits to complete the material Cutting.
With the continuous development and maturity of laser technology, laser equipment has been widely used in various industries, such as laser marking machines, laser welding machines, laser drilling machines and laser cutting machines, etc., especially CNC laser cutting machines The equipment has developed rapidly in recent years and is widely used in sheet metal, hardware, steel structure, precision machinery, auto parts, glasses, jewelry, nameplate advertising, handicrafts, electronics, toys, packaging and other industries.
Laser Cutting Mechanism Laser Cutting Machine
The Benefits of Laser Cutting
Compared with other metal processing technology, the advantages of laser cutting are mainly in the following aspects:
✳ Efficient and high cutting speed, high accuracy and stable quality.
✳ Can cut very fine and intricate feature, minimum slit 0.01mm (10um), cutting edge is straight.
✳ Wide range of materials availability and not affected by the material hardness.
✳ No mold cost, fast prototype preparing.
✳ Laser machine relatively simple to operate, safe, harvestable performance.
More Typical Etching+Laser Cutting Solutions
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