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Machinery & Instrument


Etching Application Typical Case in Machinery and Instrument Industry


Precision shim gaskets are products made of high-precision, high-hardness plates, usually used for adjustment of precision machinery and precision instruments or as pads. The thickness of precision shim gaskets usually ranges from 0.001 to 3.00 mm. According to different application requirements, precision gaskets have different names, such as die gap, die adjustment gasket, gap piece, gap gauge, adjustment gasket, shim, etc. These names reflect their applications and functions in different fields. Due to the rapid development of the industrialization process in modern society, the requirements for product production are becoming more and more precise, so precision gaskets play an important role in ensuring the stability and consistency of product quality.

Precision shim gaskets are usually made of metal materials and are widely used in various industrial fields. Precision gaskets have the following characteristics and advantages:

1. High precision: Precision gaskets are precisely processed and manufactured with highly precise dimensions and geometric shapes to meet various process requirements and accuracy requirements.

2. Excellent sealing performance: Precision gaskets have good sealing performance, which can effectively prevent the leakage of the medium and ensure the safety and reliability of equipment and systems.

3. Strong corrosion resistance: Precision gaskets are made of corrosion-resistant materials, can work stably for a long time in various corrosive media environments, and extend the service life of the equipment.

4. High temperature and high pressure resistance: Precision gaskets can withstand the challenges of high temperature and high pressure working environments, maintain their sealing and stability, and adapt to various extreme working conditions.

5. High wear resistance and fatigue resistance: Precision gaskets have been specially treated to have high wear resistance and fatigue resistance, and can maintain their functions and performance during long-term use.

Precision shim gaskets are widely used in various industrial equipment and systems, such as hydraulic equipment, pneumatic equipment, automobiles, aerospace, etc. They play an important role in sealing and accurate positioning. When selecting precision gaskets, it is necessary to select appropriate materials and sizes according to the requirements of the working environment, the nature of the medium, temperature and pressure, and other factors. At the same time, regularly check and replace precision gaskets to ensure their sealing performance and service life. As an important hardware component, precision gaskets have high precision, excellent sealing performance and corrosion resistance, providing reliable sealing protection for industrial equipment. They play a key role in various industrial fields and ensure the normal operation and safety of equipment.

Part Name

Product Description

Quality Requirement

Similar Product Application

图片包含 游戏机描述已自动生成

l  Process: Etching.

 

l  Metal Material: Stainless Steel 304H, thickness=0.02mm.

 

l  Specification: Width=98mm, Length=126mm.

 

l  Hole diameter=3.5mm.

l  Hole tolerance +/-0.015mm, General tolerance +/-0.05mm, thickness tolerance +/-0.002mm.

 

l  Burr free, no oil contamination, no deformation.

 

l  No blocking holes.

 

l  Salt spray test 72 hour.

l  Lens Camera Ultra Thin Gasket Shim

 

l  High Precision Irregular Lathe Shim

 

l  Phone Lens Mount Shim

 

l  Bicycle Clutch Ring Gasket

 

l  Machinery Motor Alignment Spacer

Irregular Lens Precision Shim

Irregular Lens Precision Shim Application Details

图示描述已自动生成

卡通人物中度可信度描述已自动生成

卡通人物低可信度描述已自动生成

卡通人物描述已自动生成

1. Ultra thin shim used in CNC lathe

2. Clutch shim used in bicycle

3. Mount shim used in phone lens

4. Ring shim used in camera lens



Etching Application Trends and Innovation in Machinery and Instrument Industry


Machinery and instrument industry refers to an industry composed of companies that manufacture parts, produce complete equipment, design and manufacture machinery, and repair and maintain equipment. The machinery and instrument industry is a broad field that covers various production and manufacturing activities related to machinery and instruments. This industry includes but is not limited to the production of power machinery, lifting and transportation machinery, agricultural machinery, metallurgical and mining machinery, chemical machinery, textile machinery, machine tools, tools, instruments, meters and other various mechanical equipment. These fields together constitute the whole of the machinery and instrument industry, providing necessary equipment and tools for all walks of life and supporting the country‘s industrialization and modernization process. Enterprises in this industry usually achieve growth and added value through production and manufacturing based on upstream raw materials. The machinery and instrument industry provides technical equipment for the entire national economy, and its development level is one of the main indicators of the country‘s industrialization level. Therefore, it is regarded as an important pillar industry of the country.

In the machinery industry, there are many types of machinery, which can be divided into various categories according to several different aspects, such as:

1. According to the working principle, it can be divided into thermal machinery, fluid machinery, bionic machinery, etc.

2. According to the industries served, it can be divided into agricultural machinery, mining machinery, food machinery, pharmaceutical machinery, chemical machinery, industrial machinery, engineering machinery, etc.

3. According to the function, it can be divided into power machinery, material handling machinery, crushing machinery, lathes, milling machines, drilling machines, robots and automation equipment, laser equipment, oil service equipment, lithium battery photovoltaic equipment, semiconductor equipment, etc. Refers to the industry composed of companies that manufacture parts, complete production equipment, mechanical design and manufacturing, and equipment maintenance. 

Current situation: With the continuous advancement of science and technology and the increase in application needs, the machinery and instrument industry is developing in the direction of high precision, high efficiency, intelligence, automation, digitization, and networking. The application of intelligent and automated technologies will improve detection efficiency and accuracy, reduce labor costs and error rates. In actual enterprise production, the application of automation technology can improve the accuracy of mechanical equipment operation, enhance the intelligence of the entire production process, and ensure the normal operation of mechanical equipment manufacturing processes even in extreme environments. Technological innovation has also become a key factor in the development of the industry. In the field of mechanical equipment manufacturing, the level of automation is a key indicator for measuring the manufacturing level of enterprises. The localization of major equipment and the localization of core components of major equipment have made significant progress, and the pace of digitalization, intelligence and networking transformation and upgrading of the machinery industry is also accelerating. In the context of increasing attention to environmental protection and sustainable development, the machinery and instrument industry is also actively exploring new paths for environmental protection and sustainable development. For example, promoting the use of renewable energy, reducing energy consumption and emissions, optimizing product design, etc., to achieve green development of the industry. These trends reflect the adaptability and innovation capabilities of the machinery and instrument industry in responding to market demand and technological progress, aiming to improve production efficiency, reduce costs, enhance the market competitiveness of products and meet environmental protection requirements.

Innovation: Modern mechanical instruments have higher and higher requirements for the precision of metal parts, and the iterations are updated very quickly. If the company wants to develop, it must meet the requirements of market development. The etching manufacturing technology used by the company can not only control the tolerance of high-precision hardware metal components within tens of microns, but also complete sample design changes and quantitative production in a very short time. Precision, quality and service speed are our company‘s main competitive advantages.

Products: Photoelectric Encoder Disk, Ring Washer, Shim Gasket, Microporous Mesh Plate, Battery Cover, Clock Time Hand, Speaker Screen Grid, Molecular Sieve Mesh, Optical Components, Optical Mesh Cover.



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Machinery and Instrument Industry


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